Application of Ankerui Power Monitoring System in Anhui Huaguang High-efficiency Thin-Film Solar Cell High-Temperature Glass Project

0Overview

Anhui Huaguang high-efficiency thin-film solar cell high-temperature glass project is located in Bengbu Industrial Park, Huaishang District, Bengbu City, Anhui, north of Longhua Road, south of Central Ring Road, west of Changzheng North Road, and east of Guoyuan West Road. Anhui Huaguang Optoelectronic Materials Technology Group Co., Ltd. plans to invest 398.78 million yuan to eliminate excess capacity, dismantle the original 350t/d ordinary float glass production line, and rebuild 250t/d high-efficiency thin-film solar cells in Bengbu Industrial Park, Huaishang District, Bengbu City The proposed construction content of the glass project includes raw material warehouse, batching workshop, homogenization warehouse, melting section, forming section, annealing section, finished product warehouse, general substation, waste heat power generation system, circulating water system, cooling system, natural gas pressure regulating station And other facilities.

There are a total of two substations in the project. The multi-function instrument equipment installed on the cabinet adopts RS485 bus networking to connect to the power monitoring system, and the system host is installed in the substation duty room.

1 Technical standards

The countries and industries cited in this technical specification are marked as follows:

ISO/IEC11801 "International Integrated Wiring Standard"

GB/50198 "Technical Specification for Monitoring System Engineering"

GB50052 "Code for Design of Power Supply and Distribution System"

GB50054 "Code for Design of Low-Voltage Power Distribution"

IEC 61587 "Electronic Equipment Mechanical Structure Series"

GB14285 "Technical Regulations for Relay Protection and Safety Automatic Devices"

GB/3047.1 "The basic size series of panels, racks and cabinets"

GB/T17626.2 "Electromagnetic Compatibility Test and Measurement Technology Electrostatic Discharge Immunity Test"

DL/T720 "General technical requirements for power system relay protection cabinets and screens"

DL/T 698.1-2009 "Part 1: General Provisions"

DL/T 698.2-2010 "Part 2: Technical Specifications of the Master Station"

DL/T 698.31-2010 "Part 3.1: Technical Specifications for Electric Energy Information Collection Terminals-General Requirements"

DL/T 698.35-2010 "Part 3-5: Technical Specifications for Electric Energy Information Collection Terminals-Special Requirements for Low-Voltage Centralized Meter Reading Terminals"

DL/T 698.41-2010 "Part 4-1: Communication Protocol-Communication between the Master Station and the Electric Energy Information Collection Terminal"

DL/T 698.42-2010 "Part 4-2: Communication Protocol-Concentrator Downlink Communication Protocol"

DL/T 698.41-2010 "Part 4-1: Communication Protocol-Communication between the Master Station and the Electric Energy Information Collection Terminal"

DL/T 698.42-2010 "Part 4-2: Communication Protocol-Concentrator Downlink Communication Protocol"

2 System solution

The monitoring system mainly realizes the monitoring and management of the electricity safety of the transformation and distribution of Anhui Huaguang's high-efficiency thin-film solar cell high-temperature glass project. The monitoring range is two 0.4KV substations: 93 sets of multi-function meters. The multi-function instrument is connected to the host in this substation through the 485 bus, so as to realize the data connection between the instrument on the bus and the monitoring host on the monitoring host. As shown in the figure below: station control management layer, network communication layer and field device layer.

System network topology diagram

1) Station control management

The station control management layer is the direct window of human-computer interaction for the management personnel of the power monitoring system. Mainly refers to the industrial computer, monitor, UPS, etc. placed in the duty room.

2) Network communication layer

The communication layer is mainly composed of collectors and bus networks. The main function of the collector is to monitor on-site intelligent instruments; the main function of the bus network is to realize data interaction, so that the management of the power distribution system is centralized, informatized, and intelligent, which greatly improves the safety, reliability and stability of the power distribution system , And truly achieved the goal of unattended.

3) Field equipment layer

The field equipment layer is a data acquisition terminal, which is mainly composed of a transformer temperature controller, a comprehensive protection device, a multi-function instrument, and a DC screen. It is connected to the communication server through a shielded twisted pair RS485 interface and a MODBUS communication protocol bus connection. Reach the monitoring host of the power distribution room for networking and realize remote monitoring.

Smart instrument connection diagram

Field instruments are connected hand in hand via shielded twisted pair (RVVSP2*1.0). Each bus connects to about 25 smart instruments, and then uploads the data to the serial server, and then uploads the data to the local monitoring terminal. The specific connection diagram is as follows:

3 System function

Features

The system adopts a full Chinese interface, which is simple and convenient to operate; stable and reliable operation; the system has a system diagram display, a simulation diagram display and a network structure diagram display; the system provides a friendly human-computer interaction interface, and all operations can be performed on the interface. And has a remote display function.

login interface

In order to ensure the safe and stable operation of the system, the Acrel-2000 electric power monitoring system is equipped with a user authority management function. Through user authority management, unauthorized operations (such as the modification of the name of the power distribution circuit, etc.) can be prevented. The login name, password and operation authority of users of different levels can be defined to provide reliable security guarantee for system operation, maintenance and management.

Main function: The user's level is divided into four levels: operator, shift leader, engineer, and system administrator. Each level can be assigned different operation permissions, including entering operation, exiting operation, remote operation, report management, system configuration, User management, etc. The system administrator is the highest level user, and the higher level users can add or delete the next level users.

Power distribution monitoring interface

Acrel-2000 power monitoring system has a friendly human-machine interface, which can visually display the operating status of distribution lines in the form of a distribution diagram, and monitor the voltage, current, power, power factor, energy and other electrical parameters of each circuit in real time. Dynamically monitor the closing and opening status of circuit breakers, isolating switches, ground cutters, etc., as well as related faults, alarms and other signals.

Main function: A diagram shows the corresponding circuit name, current, voltage, total active power, and total power factor of each circuit.

Low-voltage primary system diagram

Communication status

Acrel-2000 power monitoring system supports real-time monitoring of the communication status of each device connected to the system, and can completely display the network structure of the entire system; it can diagnose the communication status of the device online, and automatically display the faulty device on the interface when a network abnormality occurs Or components and faulty parts. It is convenient for operation and maintenance personnel to grasp the communication status of each equipment on site in real time, maintain abnormal equipment in time, and ensure the stable operation of the system.

Main functions: It has a complete system communication topology structure diagram, real-time display of equipment communication status, red status indicates normal communication of the corresponding equipment, and green status indicates abnormal communication of the equipment. Beside the system host and serial server/communication management machine, the assigned IP address of the device is marked, and the device address and device loop number are marked next to each device.

Communication status diagram

Electric parameter report

Acrel-2000 power monitoring system has storage and management functions of real-time power parameters and historical power parameters. All real-time collected data and sequential event records can be saved to the database, and the parameters that need to be queried can be customized in the query interface , Specify the time or choose to query the most recently updated record data, etc., and display it in the form of a report.

Main function: Query the operating parameters of each circuit or equipment at a specified time. The electrical parameter information displayed in the report should include: each phase current, three-phase voltage, total power factor, total active power, total reactive power, forward active energy, etc. The electrical parameter report also supports the export of Excel format files, and can also export PDF format files according to user requirements.

Energy report

Acrel-2000 electric power monitoring system supports the integrity of the system with a rich report body. The system has the function of regular meter reading and summary statistics. Users can freely query the power consumption of each distribution node in any period of time since the normal operation of the system, that is, the statistical analysis report of the power consumption of the node's incoming line and the power consumption of each branch circuit. This function makes the electricity consumption visible and transparent, and can be analyzed and traced when the electricity consumption error is too large, so as to maintain the correctness of the measurement system.

Main function: Time selection box with start time and end time. After selecting the time period you want to query, click the query button to query the power consumption of all power distribution circuits within the system project range. The report can be exported and saved in Excel format via the export button, and the report can be printed via the print button.

Energy report function

Current limit setting

The current limit setting is designed for each loop of the power distribution system. It is convenient for the power distribution maintenance personnel to change the power current setting limit according to the on-site power demand in time. When the current limit is exceeded, the loop power is controlled in time to ensure the reliability of power supply and provide protection for the energy use rights of the user unit.

Power curve

In the power distribution curve graph, the mouse selects the corresponding circuit, you can query the power data within 24 hours and the past 7 days.

The power curve can help users perform power quality analysis and fault analysis.

Power curve interface

Alarms and events

Real-time alarm

The real-time alarm window monitors the remote measurement collected by the system. The alarm window will automatically open when the system is running, and it will always be hidden in the background.

When the current or voltage exceeds the limit and the alarm limit is touched, the "Corresponding Real-time Alarm" window will automatically pop up and display specific alarm information in red font: circuit name, over-limit electrical parameter, alarm value, etc.

Historical alarm

By adjusting the start time and end time, you can query the system alarm information in any period of time in the past, including remote measurement alarm and remote signaling alarm, as well as specific alarm time, alarm type, alarm content, etc.

5 concluding remarks

In the application of today’s power distribution facilities, the power distribution safety of substations is very important. The application of the Acrel-2000 power monitoring system introduced in this article in Anhui Huaguang’s high-efficiency thin-film solar cell high-temperature glass project can achieve The real-time monitoring of the power consumption of the power supply and distribution circuit of the substation can not only display the power consumption of the circuit, but also has the function of network communication, which can form a power monitoring system with serial server, computer, etc. The system realizes the analysis and processing of the collected data, real-time display of the operation status of the distribution circuits in the substation, and has pop-up alarm dialog boxes, voice prompts, SMS warning lights for opening and closing, load limit violations, and generating various electric energy reports , Analysis of curves, graphs, etc., convenient for remote meter reading, analysis and research of electric energy. The system is safe, reliable and stable in operation, and provides a true and reliable basis for solving electricity problems.

references:

[1]. Ren Zhicheng Zhouzhong. Principle and Application Guide of Digital Instruments for Electric Power Measurement[M]. Beijing. China Electric Power Press. 2007. 4

[2]. Edited by Zhou Zhongzhong. Smart grid user-side power monitoring and power management system product selection and solutions [M]. Beijing. Mechanical Industry Press. 2011.10

About the author: You Xiaoyun, female, undergraduate Ankerui Electric Co., Ltd., the main research direction is smart grid power supply and distribution Email: mobile QQ

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