K60-based Xenon lamp power control system design

1 Introduction

Compared with other electric light sources, the xenon lamp source has the advantages of high luminous efficiency, low energy consumption, high energy density and long-term continuous illumination. The energy distribution of the xenon lamp radiation spectrum is close to that of sunlight, and the color temperature is about 6000K, which is an approximate point source. It is widely used in color inspection of cloth fabrics, aging test of drugs, plastics, plant cultivation, photochemistry, etc. as a source of artificial aging and simulated sunlight.

With the rapid development of science and technology, especially the maturity of power electronics technology, semiconductor technology and sensor technology, various power devices are emerging, and the power supply technology of xenon lamps is also constantly developing, which makes the application field of xenon lamps wider and wider. Therefore, it is necessary to design a stable and reliable xenon lamp power control system.

2. How the xenon lamp works

The structure of the xenon lamp is different from that of the commonly used incandescent lamp. There is no tungsten wire. The quartz bulb is filled with high-pressure helium gas of 0.019~0.0266MPa. It is a light source that achieves illumination by gas discharge. It has two electrodes, the distance between the poles is less than 10mm, helium gas is ionized into positive and negative ions under high pressure and has electrical conductivity. The positive and negative electrodes perform arc discharge to generate an arc, and the arc activates the inert gas helium to promote the metal salt to emit light.

3. System overall structure design

The design of the Xenon lamp power control system mainly includes two parts: hardware system design and software system design. The hardware system mainly includes the main controller and the xenon lamp power supply system. The block diagram of the composition is shown in Figure 1.

Xenon lamp power control system block diagram

The software system design includes liquid crystal display program, key scan program, current, voltage, light sampling program, and current and optical feedback control algorithm programs. Through the design and joint debugging of the hardware and software control system of the xenon lamp source, the reliable and stable operation of the control system is realized.

4. Hardware design

The hardware design part of the control system mainly includes power conversion circuit, boost control circuit, relay control circuit and human and interactive interface circuit. The specific hardware structure is shown in Figure 2.

System hardware structure diagram

The hardware system is based on KineTIs 60 microcontroller. It has the advantages of fast processing speed, low power consumption and low cost. Its on-chip 128KB RAM, 512KB FLASH, up to 16-bit precision A/D sampling module and multi-channel DMA. The module fully meets the needs of system development [5]. Through the adjustment of the buttons and knobs, the main functions such as timing off, accumulated working time, and adjustable brightness are realized, and the relevant data is displayed on the LCD screen. The pull-in of the relay controls the triggering moment of the trigger. After the booster circuit works, the voltage rises rapidly. When the voltage value of the xenon lamp is reached, the relay pulls in and gives a trigger signal to drive the trigger to work, instantaneously generating nearly 10,000. The high voltage of the volts, the suffocating gas, completes the Qihui, and then only the 24V switching power supply is normally supplied, and the xenon lamp can work continuously. In order to reduce the interference of the digital circuit when the power drive circuit works, an optical isolator is added between the digital circuit and the power drive circuit for isolation.

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