Molex continues to be a leader in solid-state lighting (SSL) interconnect technology with the addition of Plastic Substrate Interconnect (PSI) products for LED on-board (CB) arrays. These customizable interconnect products feature a low-side, high-profile connector that provides power while providing a simple, reliable array of lamp holders or plastic substrate connections. With a low overall package height of ~2.00mm, the Molex PSI enables a slim design for space-constrained applications while minimizing substrate cost. Using the Pico-EZmateTM harness system, this solution integrates electrical and mechanical features with a simple solderless LED array connection.
Dave Rios, Molex's new product development manager, said: "Space constraints are driving lighting manufacturers to focus on delivering greater light output in smaller packages. Molex PSI solutions are unique, not only with low side height design, allowing optics The system is placed closer to the LEDs, and the LED array can be easily and reliably connected to the power supply."
The PSI connection system is suitable for high-density and high-light output applications such as downlights (tracks, pendants and linear) and area lighting (roads, parking lots and exterior wall lights). This LED onboard technology allows the integration of additional components to ensure Strong future expansion capabilities. The system supports a variety of potential PSI designs, including:
Ÿ Round: 22.50 X 22.50mm CoB size; 36.00mm outer diameter and 2.0mm side height
矩形 Rectangular: 22.50 X 22.50mm CoB size; 36.50 X 28.50mm outer diameter and 2.00mm side height
Ÿ Customizable shapes, dimensions, mounting hole patterns and interconnections
The solder-free Pico-Ezmate harness is attached to the LED array base, eliminating the need for special processes or tools, enabling efficient connections and minimizing contact with the LED array, reducing the risk of damage. Vertical snap-fit ​​connections, self-locking features and gold-plated contacts provide excellent reliability. Available in three wire gauge configurations and different lengths, this wire harness product is available for a range of initial harness options based on application requirements.
In addition to the integrated Pico-Ezmate solution, Molex offers a wide range of low-side, high-profile connector and socket systems that can be integrated into application-based custom PSI products.
About Molex Incorporated
In addition to connectors, Molex offers complete interconnect solutions for a wide range of markets, including data communications, telecommunications, consumer electronics, industrial, automotive, commercial vehicles, aerospace and defense, medical and lighting. Founded in 1938, the company has 45 manufacturing facilities in 17 countries around the world.
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